POLYPHTHALAMIDE CARBON FIBER "PPA-CF" FILAMENT

PPA-CF is a high-performance 3D printing filament composed of polyphthalamide (PPA), or high-temperature nylon, reinforced with chopped carbon fibers. This material is known for its exceptional mechanical and thermal properties, making it suitable for demanding engineering applications.

 

Key properties of PPA-CF Are:

  • High Tensile Strength: The addition of carbon fibers significantly boosts the filament's tensile strength, making it one of the strongest 3D printing materials available.

 

  • Exceptional Rigidity: PPA-CF parts exhibit very high stiffness, which makes them ideal for structural components that must resist bending or deformation under load.

 

  • High Heat Deflection Temperature (HDT): PPA has a very high HDT, meaning printed parts can maintain their mechanical integrity at elevated temperatures, often exceeding 150°C.

 

  • Chemical Resistance: The material is highly resistant to a wide range of chemicals, including automotive fluids, oils, and industrial solvents, making it suitable for use in harsh chemical environments.

 

  • Reduced Shrinkage: The carbon fiber reinforcement helps to minimize shrinkage and warping during the printing process. This allows for the creation of large, precise parts with complex geometries.

 

  • Dimensional Accuracy: Parts printed with PPA-CF maintain their dimensions over time and under varying temperatures, which is critical for functional components that require tight tolerances.

 

  • Hydrolytic Stability: Compared to other nylon-based filaments, PPA has significantly lower moisture absorption. This is a major advantage as it helps to preserve the filament's mechanical properties and dimensional stability, even in humid conditions.

 

  • Matte Appearance: The carbon fiber content gives printed parts a professional, non-reflective, matte black finish that can help to conceal layer lines.

 

 Applications and uses of PPA-CF Are:

 

  • Automotive Components: Its high strength, durability, and heat resistance make it ideal for producing parts that can withstand rigorous conditions, such as mechanical prototypes, brackets, and other components for vehicles.

 

  • Aerospace Industry: PPA-CF's high strength-to-weight ratio, along with its heat and chemical resistance, makes it a promising material for aerospace applications.

 

  • Electrical and Electronics (E&E) Industry: The material's high mechanical strength and dimensional stability are beneficial for creating durable housings, connectors, and other parts for electronic devices.

 

  • Industrial Parts and Tooling: PPA-CF is used for manufacturing industrial end-use parts, tooling, and fixtures that require high rigidity, wear resistance, and the ability to perform reliably in high-stress, high-temperature environments.

 

  • Prototypes and Functional Parts: It is an excellent choice for creating functional prototypes that need to closely match the properties of end-use parts, as well as for making structural components like spur gears and other mechanical parts.

 

  • Extreme Environment Applications: The material's low moisture absorption rate and high heat deflection temperature (up to 227°C) allow it to perform reliably in humid, wet, or high-temperature environments, even resisting prolonged exposure to heat without compromising structural integrity.

 

The exceptional properties of PPA-CF, such as its metal-like strength, high stiffness, and resistance to wear, creep, chemicals, and heat, position it as an advanced material for professional and industrial use.

Physical Properties Mechanical Properties
Density / 1.25 g/cm³ (0.04516 lbs/in³) Tensile Strength / 168 ± 4 MPa
Heat Deflection Temperature / 232 °C (449.6°F) Breaking Elongation Rate / 3.2 ± 0.4 %
Vicat Softening Temperature /227 °C (440.6°F) Bending Modulus / 9860 ± 480 MPa
Melting Temperature /258 °C (496.4°F) Bending Strength / 208 ± 6 MPa
Melt Index / 8.4 ± 0.7 g/10 min Impact Strength / 41.7 ± 2.8 kJ/m²